Anilox Roll & Sleeve

$5,000.00

In printing, anilox is a method used to provide a measured amount of ink to a printing plate. An anilox roll is a hard cylinder, usually constructed of a steel or aluminum core which is coated by an industrial ceramic whose surface is engraved with millions of very fine dimples, known as anilox cells.

Ceramic anilox roll & sleeve have 4 typical applications: flexo printing, offset printing, gravure printing and coating.

Coating Material: Cr2O3, Ni80Cr20

Service Life: 2~5 years

DIAMETER

50~500 mm

LENGTH

< 5000 mm

CELL PATTERN

Hexagon, Quadrangle, Tri-helical, Channel, Cobra, ART

LASER ENGRAVING ANGLE

30°, 45°, 60° and other customized

LINE COUNT

50~1500 LPI

BASE METAL

AISI1020, AISI1045, aluminum

MANUFACTURE

Engraving, Thermal Spray, Wrought & Forging

PROCESS

Plasma Spray

Categories: ,

Description

Helix, 60º Hex, Quad, Channel, 30º Hex, and Cobra are most frequently required patterns.

Our anilox rolls widely serve flexo printing, offset printing, gravure printing, coating and lamination industries:

  • flexo printing – anilox roll & sleeve : label, flexible packaging, paperboard, corrugation, pre-print
  • offset printing – varnish roll : brochure, catalog, large area print
  • gravure printing – ceramic gravure plate
  • coating and lamination – ceramic gravure roll & micro gravure roll : adhesives, silicone release, blister card, specialty coatings, plastic film

Strength

  • Senior executives for 30 years in industry global leader
  • Control all manufacturing processes in the factory
  • Best Chromium Oxide and Nichrome powder from TAFA and Metco
  • 2 GTV plasma spray equipment from Germany
  • 7 ALE Hercules engraving machines from UK
  • Well adapted to world-class brand printing press

Production

Blank Roll Making

Shaft extension installation -> dynamic balance test -> machining

Blank Roll Making
Thermal Spray Coating

Sandblasting → bonding layer coating → working layer coating by Cr2O3 powder → Sealing

Thermal Spray Coating
Grinding & Pre-Polishing

Fine Grind the surface by diamond wheel and polish to the final roughness

Grinding & Pre-Polishing
Laser Engraving

Laser engrave the surface to form different cell shapes

Laser Engraving
Post-Polishing

Polish engraved surface to make cell wall smooth

Post-Polishing

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