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PW3 PTA Machine – General Purpose – Valve & Pump Sealing Surface

$50,000.00

PW3 machine is used for general hardfacing & welding purposes like valve and pump sealing surface by plasma transferred arc process.

Core Assembly: PTA Torch Model 600

PROCESS

PTA

Categories: Equipment & Spare Part, PTA Machine
  • Description
  • Reviews (0)

Description

Below are Equipment Working Range

  • Workpiece diameter: 30 – 600 mm (can extend)
  • Groove shape: Agreed and suitable for PTA

Welding Parameter

  • Striking current: 100 A (100 %)
  • Transferred arc current: 0 – 300 A (100 %)
  • Powder feeder: Feed speed 6 – 45 g/min, load volume 18 kg
  • Welding gun: Welding current 5 – 250 A, direct-cooling nozzle, outside powder feeding
  • Center gas flow rate: 0.6 – 6 L/min
  • Powder feeder gas flow rate: 0.6 – 6 L/min
  • Protective gas flow rate: 1.6 – 16 L/min
  • Positioning turntable: CNC motor, rotating speed 0.050 – 5.000 RPM
  • Oscillator: CNC motor, swing speed is 360 – 2400 mm/min, swing width is ±30 mm, swing center adjust range is 130 mm
  • Beam move: Freely move, valid range 1200 mm. Up and down power-driven, valid range 800 mm
  • Cooling water tank: Provide constant temperature and hydraulic pressure to welding gun and turntable. Cooling ability is 6000 kcal/h. Cooling water temperature control range is +5 ℃ to +30 ℃. Control accuracy is ±1 ℃. Water tank volume is 40 L (need deionized water)
  • Gas tube and water cooling cable components: 5 m long gas or water tube components used to connect welding gun with control cabinet

Install Requirement

Preparation below should be ready before equipment arriving:

  • Power supply: one 380 VAC ± 10 %, 65 A air switch; one 380 VAC, 15 A air switch
  • Gas supply: Bottled industrial pure argon with 99.99 % purity. Provide oxygen decompression valve (low pressure range 0 – 4 kg/cm2)
  • Provide 40 kg deionized water

System Configuration

Main parts of machine

NO.ItemComponent and typePiece
1Control cabinetStriking power source (YC200 Panasonic), Transferred arc power source (YC400 Panasonic), PLC programmable controller, Motor Driver1

 

2Beam vertical pillar1
3Powder feederKK11
4Welding gun6001
5Remote control operating panelText monitor, numeric display instrument1
6Welding gun adjust systemStraight bearing1
7Gas tube and water cooling cablePressure resistant pipe1
8Positioning turntable(CNC motor)1
9Water cooler6000 kilocalorie Freon refrigeration
10Oscillator(CNC motor)1
11Ignition boxHigh frequency generator and water flow switch1

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Product

Hardfacing Rod / Wire
Hardfacing Powder
Thermal Spray Wire / Rod
Thermal Spray Powder
Engineered Component
Equipment & Spare Part

Service

TIG, OXY, MMA
PTA, Laser Cladding
Spray-Fuse, Powder Welding
Arc Spray, Flame Spray
HVOF
Plasma Spray

Market

Automotive
Oil & Gas
Timber & Wood
Mining & Drilling
Glass Mold

Latest News

  • Introduction to Powder-Cored Wires of WisdomJuly 3, 2017 - 10:17 pm
  • How to Choose Cobalt based Welding Rods – Regarding Grades, Processes and ApplicationsFebruary 14, 2017 - 10:04 pm
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