Description
Below are Equipment Working Range
- Valve gate diameter: 150 – 1600 mm
- Groove shape: Agreed and suitable for PTA
Welding Parameter
- Striking current: 100 A (100 %)
- Transferred arc current: 0 – 300 A (100 %)
- Powder feeder: Feed speed 6 – 45 g/min, load volume 18 kg
- Inner welding gun: Welding current 5 – 250 A, direct-cooling nozzle, outside powder feeding
- Center gas flow rate: 0.6 – 6 L/min
- Powder feeder gas flow rate 0.6 – 6 L/min
- Protective gas flow rate: 1.6 – 16 L/min
- Positioning turntable: CNC motor, rotating speed 0.01-1.00 RPM
- Triple eccentric exclusive oscillator: CNC motor, swing speed is 360 – 2400 mm/min, swing width is ±30 mm, swing center adjust range is 130 mm
- Beam move: Free move, valid range 1200 mm. Up and down power-driven, valid range 800 mm
- Cooling water tank: Provide constant temperature and hydraulic pressure to welding gun and turntable. Cooling ability is 6000 kcal/h. Cooling water temperature control range is +5 ℃ to +30 ℃. Control accuracy is ±1 ℃. Water tank volume is 40 L (need deionized water)
- Gas tube and water cooling cable components: 5 m long gas or water tube components used to connect welding gun with control cabinet
- Exclusive triple eccentric welding software
Install Requirement
Preparation below should be ready before equipment arriving:
- Power supply: one 380 VAC ± 10 %, 65 A air switch
- Gas supply: Bottled industrial pure argon with 99.99 % purity. Provide oxygen decompression valve (low pressure range 0 – 4 kg/cm2)
- Provide 40 kg deionized water
System Configuration
Main parts of machine
| NO. | Item | Component and type | Piece |
| 1 | Control cabinet | Striking power source (YC200 Panasonic), Transferred arc power source (YC400 Panasonic), PLC programmable controller, Motor Driver, D/A transform, Isolation amplifier | 1
|
| 2 | Beam vertical pillar | 1 | |
| 3 | Powder feeder | KK1 | 1 |
| 4 | Welding gun | 600 | 1 |
| 5 | Remote control operating panel | Touch screen monitor, numeric display instrument | 1 |
| 6 | Welding gun adjust system | Straight bearing | 1 |
| 7 | Gas tube and water cooling cable | Pressure resistant pipe | 1 |
| 8 | Overturn positioning turntable | 3 tons (CNC motor) | 1 |
| 9 | Water cooler | 6000 kilocalorie Freon refrigeration | 1 |
| 10 | Oscillator | (CNC motor) | 1 |
| 11 | Ignition box | High frequency generator and water flow switch | 1 |
| 12 | Software | Exclusive triple eccentric welding software | 1 |
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